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3D Printed Carving Mount

·833 words·4 mins

I’ve been carving a lot more, both with the bent wood rings that I make, but also in general. For carving the rings, though, I need a stable mount to do that detailed carving work. Engravers have something like this, and they look really great. It’s basically a swiveling or ball-mounted base with a surface that you can mount the ring or other carving surface upon. The problem, is that this kind of engraver’s mount is really quite expensive, precision-engineered from heavy-duty materials. Most of the woods that I carve are no where near as hard as the metals that engravers work with. I have a 3D printer (a fine gift from my family for my birthday) and I’m pretty good with “that whole 3D thing”, so I started wondering if I could design and print my own custom mount.

So I fire up my weapon of choice, Blender and get to designing. The key specs for the mount had to be the following:

  • Support a weight (roughly 3 lbs) in the base so the mount doesn’t move.
  • Swivel or otherwise rotate in the vertical axis so I can get around a ring when mounted.
  • A mount for rings that spins in the horizontal axis and supports a wide range of ring sizes.
  • Strong enough to support me bearing down on it a bit while carving.

Using those engraver mounts as inspiration, I got my base design sorted out. When I posted it on Instagram, I got some pretty good response and feedback.

So then I got myself to the printing step. This took quite a lot of time and involved a substantial amount of trial and error. A lot of it, of course, was my own fault and inexperience. I was aiming for a pretty tight fit on some of these pieces and figured out halfway through one of the bigger prints that I was measuring incorrectly with the cheap caliper I had. That, combined with some minor shrinkage introduced by using subdivision surfaces when modeling, resulted in things not fitting and requiring reprints.

Pieces printed and ready for assembly!
Pieces printed and ready for assembly!

Eventually, though, I got it all sorted out and my prints finally made it. Of course, there were a few parts that I didn’t 3D print. That would be the 3-lb weight I was putting in the base, the “lazy Susan” swivel that the whole assembly sits upon (and the screws for mounting the lazy Susan), and a couple roller blade bearings that I could use for the ring mount axle. Basically, I didn’t 3D print the moving parts that needed to rotate smoothly.

With everything printed, I could proceed to assembly.

And, of course, once I had the thing put together, I couldn’t resist taking it for a spin (no pun intended… I promise) and carving on it a bit. And you know what? The friggin’ thing works! And now I have a new tool in my ring-making and carving kit. Totally stoked.

So a few notes as a bit of a post-mortem:

  • It took a while to find the right spacer to use for getting the ring on those cone-shaped chuck/mandrel things. Using a bit of reinforced HDPE tubing (and cutting a slit out to let it expand while it’s on the chuck), I was able to get that sorted it. In the future, it might be nice to support the kinds of variable ring mandrels that ringmakers use on lathes (I don’t use a lathe).
  • The rubber band is a great way to keep everything together. So glad I included a groove for it in the design.
  • I was worried that the axle wasn’t going to hold up under heavy use, but so far it seems to be fairing pretty well. If I run into problems down the road, I may want to try printing those pieces in ABS instead of PLA.
  • Eventually I should share the source files for this somewhere (probably Thingiverse). It’d be really cool to see what remixes and improvements that people come up with for it.
  • Edit: I did finally get all of the files (including the source .blend file) for the carving mount pushed up to Thingiverse. Go get the files and make one for yourself!
  • Also, if you do make this yourself, there are a few additional things that you’re going to need in order for it to work for you (a couple of the links below are affliate links):

And for even more craziness, I recorded a whole episode about the mount’s construction on my podcast, the Open Source Creative Podcast. You can click that link or you can watch in YouTube right here:

So yeah… I made a thing for making things. How badass is that?